Micro welding/Small part welding

In industries such as automotive electrics/electronics, medical technology, microsystems technology and electronics, the size of components is constantly decreasing. Complex solutions are required to reliably connect these tiny parts electrically and mechanically. These can often only be achieved by means of automated production.

In order to securely join very small parts, low amounts of energy must be applied precisely. Welding times must also be kept as short as possible. We use power sources with frequencies of 1000 to 30,000 Hz for this purpose. Sensitive electrode drives ensure that the welding energy is reproducibly applied to the components with pinpoint accuracy. Monitoring, quality assurance and data storage are carried out in-line using our monitoring systems.

Of course, we also design and manufacture our micro welding systems individually, according to your requirements. The micro welding applications are typically used within a component (e. g. busbar, electronics or sensors) and for its connection to a cabling system.

Our service for micro welding applications

We offer a consulting service to implement automation throughout the entire work-flow (in terms of installation spaces, alloys, surfaces (coatings), accessibility, components to be used, compositions and injection molding installation spaces). Thus, we enable you to produce the desired components in series with process reliability.

Micro welding applications are equally suitable for joining cables and parts (component production). With the latter, lead frames can be connected to each other or to other components.

In addition to C-module technology and portals, we manufacture welding tongs for these applications according to your requirements. Our range also includes integrating them into the application. Different drive systems and motion profiles can be used.

Our vertical integration ranges from sampling to mechanical and electrical design as well as programming with our own mechanical production, mechanical and electrical assembly. This enables us to react flexibly to your wishes and specifications. In this way, we offer you comprehensive solutions from a single source.

You too can benefit from our expertise in micro welding. Use this potential to increase efficiency and intelligence of your production processes. Please contact us for more information.